Decades of collaboration have led to innovative solutions. Wire edming does not have or function with a set feed rate like a milling. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Visi peps wire visi peps wire reliable wire edm toolpaths and proven cnc code. Rapid production needs can be met swiftly with high accuracy. While were certainly keen to see bens promised videos on edm milling and cutting, we doubt well line up to shell out 2,950 for the arc controller he used. The hazards of electric discharge machines metalforming. Our team partners with a broad cross section of industries to supply highprecision prototypes, mediumvolume runs, and longterm, highvolume edm component production services. Decades of collaboration have led to innovative solutions optimized for individual wire edm brands and machines. In wire electrical discharge machining wedm, also known as wirecut edm and wire cutting, a thin singlestrand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries. Ap250l oil technology wire edm oil dielectric high. Multilevel block heights can be automatically calculated if the wire angle exceeds the cnc machine s capability. I agree, i have been pushing for wire edm support for many years and it appears that they have no interest in supporting it.
Oct 01, 2015 taper cutting with wire edm can be done accurately and efficiently as long as the proper systems and techniques are used. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of the toolelectrode. The u3 machine features makinos hyper i control, which provides the same efficient and userfriendly interface for wire and sinker edm machines, and utilizes intuitive and familiar touch pinchswipedrag. The most advanced cadcam software for wire cut edm machining.
The ap250l wire edm features sodicks linear motor technology. When you need to produce programs fast for your milling, turning or wire edm machines then dolphin cad cam partmaster is the answer. This platform is mostly preferred and widely used 2d cad system. Taper cutting with wire edm can be done accurately and efficiently as long as the proper systems and techniques are used. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. Thoroughly tested, this wire is designed to perform and shine on your charmilles machine running. Wire electrical discharge machining edm is a process of metal machining in which a tool discharges thousands of sparks to a metal workpiece. Xact wire edm is a premier wirecut edm outsource supplier and provider of wire edm services. This is an optimal size that has enough surface area to conduct sufficient current to yield enough speed, yet not so much surface area as to increase the raw material wire and filtration cost. Cutting edge strategies for optimizing milling and edm. As the industry leader in low wire consumption technologies, makino has worked to reduce the single largest expenses in operating a wire edm machine, providing efficient and userfriendly operation that. We can create complex geometric patterns with precision. Edgecam wire edm provides the flexibility and confidence to manufacture 2 and 4 axis parts accurately and efficiently. Visi pepswire incorporates the industry leading peps wire edm cam system, developed specifically for the precision.
But the capability and flexibility of the electrical adaptive control technologies that monitor the edm processsuch as flushing, wire tension, automatic wire threading, wire consumption levels, geometry control, surface quality, water resistivity level and water chillerthermal. Xact wire edm is a premier wire cut edm outsource supplier and provider of wire edm services. American cutting edge is proud to offer edm wire cutting services for all of your custom manufacturing needs. Answering common edm questions weve heard lately blog. Sep 18, 2015 i have a model mv1200r and at times need to position through a program without cutting until reaching a specific point then manually thread the wire and restart the cut. Alphacam is a leading cam solution for wire eroding. This powerful software allows uses customize skim passes, independent leadins and leadouts, glue stops, cutting conditions and 4 axis synchronization.
I love the workflow of hsmworks everything is clean and efficient. The round magnetic shaft of the linear shaft motor creates a 360degree magnetic flux for a revolutionary non. Alphacam wire edm cad cam software for wire cutting. I started looking for a new cam package that supports wire edm, but find myself hating every aspect of other packages as their ui just flat out sucks. Wire edm innovative solutions optimized for individual wire. The partmaster milling basic is a system designed to create accurate, complete programs for cnc mills and machining centers, both vertical and horizontal. Way more information than you ever wanted on how to fell a tree. North american edm carries abz wire, hbz wire, and super soft wire. Normally i use dry run for this, but sometimes i need to keep the wire threaded in the gap. The following hypothetical scenario demonstrates the risks that electronic discharge machines edm can pose.
For more information please call us at 440 9183770. Wire electrical discharge machining wedm uses a metallic wire to cut or shape a workpiece, often a conductive material, with a thin electrode wire that follows a precisely programmed path. Extreme wire edm also features the hyperdrive extreme wire drive system, and is said to generate cutting speeds two to three times faster than standard wire edm machining. The wire edm process is physically unstable because of the constant advancement and retraction of the axes. Wire cutting edm gf machining solutions from uk milling. I used bw v16 for a few years to program my sodick wire, but changed to onecnc partly to save cutting conditions and partly as onecnc was way better on the milling side that i was just getting. Geometry can be created in a partmaster cad drawing, dxf, iges or step file, therefore requiring no learning of a programming language. The software can be integrated with autocad and enggcad. In wire electrical discharge machining wedm, also known as wirecut edm and wire cutting, a thin singlestrand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically deionized water. Tips for getting the most out of a wire edm cutting tool.
This high quality european stratified wire is made to exacting standards. Answering common edm questions weve heard lately blog mc. It should be noted that langenhorst did point out that you can use wire edm to cut shims by stacking the stock, sandwiching it between two pieces of quarterinch steel, and cutting off a stack. Transferring cadcam files importing and exporting cad files is a fundamental function of cam software. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. We can deliver far better services compared to traditional edm wire cutting. Wire edm machine uses a metallic wire electrode to cut a programmed contour in a workpiece. The price of a wire edm machine is nothing compared to the cost of wire over the life of the machine, says tom frick, owner of intricate edm in columbia, pennsylvania. Wire edm innovative solutions optimized for individual. Each series machine also has a specific flash drive available that contains the system software, epack files, and parameter files. Wire edming requires a range of equipment and complex operations, which can lead to a variety of problems. Wire edm and cutting with cad cam software vectorcam.
Our close work with the technology leaders such as gf machining solutions, ona, sodick, mitsubishi, makino, fanuc, and others, put fikus visualcam ahead of other cam packages when it comes to get the most out of your wire edm machine. The ap series is sodicks line of high end, high precision wire edm machines. Onecnc is a complete wire edm programming solution that works with fanuc, sodick, brother, mitsubishi and other cnc wire edm machines. And if you have already defined and tested your best cutting strategy using fikus wire edm cam, you can save it as a template and use it in the future for other similar parts. Over 15 years of waterjet cutting experience helps milco stay rooted in top quality service, along with. With dcamcut, we provide you with software that is easy and quick to program even for. A nonconventional process, wire edm works on parts resistant to conventional machining processes, but only if these parts are electrically conductive. Edm wire cut services in mississauga cnc lathe services e. Advanced functionality enables manufacture of complex shapes.
An advanced twinservomotor tensioning system and control software that offers compensation for excessive erosion during taper cutting can help to achieve optimum cutting results. An advanced twinservomotor tensioning system and control. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most. Download our software now to see why our customers love us. I have to come to the website if i want to see the pictures and videos, though. Cutting high taper angles with wire edm the ability to accurately and efficiently machine taper cuts using soft wire has opened up new areas of opportunity for moldmakers in aerospace. Dba cutting edge wire edm, is a manufacturing company specializing in the production of precision machined components using highreliability and highperformance fanuc wirecut electric discharge machines. Precision and fast turn around for all types of tool steel and exotic metals by our trained engineers and machine operators are at your service.
Macro wire uses the latest programming techniques, which provides versatile and ease of use platform for wire cut engineers. A complete wire edm programming solution that works. The hazards of electric discharge machines may 1, 2014. We have advanced edm wire cutting machines with 4axis movement. Double cutting speed without increasing wire consumption with our latest model. If you need to rough cut a lot of parts quickly, electrical discharge machining probably isnt the right process for you. Wire electrical discharge machining wedm uses a metallic wire to cut or shape. Expert systems that apply proven, machinespecific knowledge of cutting conditions. Homemade edm can cut through difficult materials like. Fanuc series 16w cnc control, 175 gallon dielectric system, submerged cutting tank, automatic wire threader, 10 color lcd, jog pendant, 5 axis programmable, rs232 interface, chiller, ebbco filtration. Wire edm machining electrical discharge machining is an electro thermal production process where a thin single strand metal wire, along with deionised water used to conduct electricity allows the wire to cut through metal by the use of heat from electrical sparks, while preventing rust. Dcam gmbh wire eroding 3d cad cam wire cutting edm. Investing in lowwireconsumption edms has resulted in as much as 50 percent reduction in wire use for my.
Extreme wire electrical discharge machine wire edm is the fastest in the industry. Wire edm welcome to esprit cam software by dp technology. Electric discharge machining edm, a process where continue reading edm wire cutting. Mastercam delivers cadcam software tools for all types of programming, from the most basic to the extremely complex. These types of machining usually use 2d contours consisting of lines, arcs, nurbur splines, or any combination of these types of elements. Waterjet cutting is simply one of the most versatile and fastest growing machining processes around. Make the internal and external profile cuts the basis of wire edm with nx cam. It around 30minutes from shanghai to suzhou baoma, welcome you visit our factory during the fair. Powerful cam solution specifically designed to automate the generation of nc codes for cnc wire cut machine. Wire cut edm, edm wire cutting, cnc wire edm, wire edm. The emphasis behind the development of alphacam is to provide our customers with productivity, reliability and flexibility. Our team partners with a broad cross section of industries to supply highprecision prototypes, medium. Sprutcams edm module is wired with the best userfriendly interface and allows development of nc codes for 24 axis edm machines with numerical program control. Advanced functionality enables manufacture of complex shapes with irregular tapers easily.
Application of wire cut edm machining kingred electrical. With over 30 years of commitment to the wire edm community, esprit is widely recognized as the market leader in cam for wire edm. Generally speaking, the standard wire used in most edm jobs is. Milco waterjet water jet machining waterjet cutting. Produce smooth profile results by using the engage and compensation moves best suited for the wire edm cutting. Oct 01, 2012 wire edming requires a range of equipment and complex operations, which can lead to a variety of problems. The dolphin partmaster wire edm wire erosion module is a specialized program preparation system for 2 and 4 axis wire edm machines. Wire cut, wire edms, edm machines, wire cutting edm, cnc. Wire cut, wire edms, edm machines, wire cutting edm, cnc wire. T extreme wire edm technology double your cutting speed, not your wire consumption view the u6 h. It should be noted that langenhorst did point out that you can use wire edm to cut. Mitsubishi control 64 bit w color crt ae3hs power supply wire chopper.
Wire is the single highest expense in operating a wire edm. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. But the capability and flexibility of the electrical adaptive control technologies that. Geometry can be created in a partmaster cad drawing.
248 245 1 1175 531 1457 189 206 1164 310 1466 1126 78 605 1520 382 1273 477 1356 1326 930 1239 491 714 632 594 705 423 831 449 1154 306 635 821 943 209 792 599 439